ABB 1SAJ240100R1020 Overview

ABB 1SAJ240100R1020 is the catalog number for the PDP22-FBP.200 PROFIBUS DP FieldBusPlug.
It is a ready-made PROFIBUS DP-V0/V1 fieldbus interface designed for ABB FBP motor starters
and other compatible terminal devices. The PDP22-FBP.200 version uses a 2 m cable and provides
a practical connection between an industrial fieldbus network and equipment equipped with the
ABB FieldBusPlug interface.

The FieldBusPlug concept allows different communication interfaces to be connected to ABB
automation devices through a standardized FBP interface. Instead of requiring each connected
device to contain a dedicated fieldbus communication arrangement, the appropriate FieldBusPlug
provides the required network interface. This architecture supports communication between
control systems and distributed motor-control or terminal devices in industrial automation
installations.

ABB documentation identifies 1SAJ240100R1020 as PDP22-FBP.200 and specifies it as a PROFIBUS
DP-V1 FieldBusPlug with a cable length of 2.00 m. The product is part of the PDP22-FBP family,
which also includes versions with shorter and longer cable lengths.

PDP22-FBP.200 PROFIBUS DP Interface

PDP22-FBP.200 provides a ready-made PROFIBUS DP interface for compatible ABB FBP devices.
PROFIBUS DP is an industrial communication protocol widely used for communication between
automation controllers and field devices. Within a motor-control system, the network can carry
control commands, status information, diagnostic information, and other process data between
the supervisory controller and connected equipment.

The PDP22-FBP family supports PROFIBUS DP-V0 and DP-V1 functionality. DP-V0 is commonly
associated with cyclic process data communication, allowing the controller and field devices
to exchange process information during normal operation. DP-V1 extends the communication
capabilities with additional acyclic services that can be used for parameterization, diagnostics,
and device-related information.

The combination of ABB’s FieldBusPlug architecture and PROFIBUS communication provides a flexible
way to integrate motor starters and other terminal devices into an automation network. The
FieldBusPlug acts as the communication interface while the connected FBP device provides its
specific motor-control or terminal function.

2 Meter Cable Configuration

The suffix “.200” in PDP22-FBP.200 identifies the 2 m cable version of the PDP22-FBP product
family. ABB ordering information lists several cable-length options, including 0.25 m, 0.50 m,
1.00 m, 2.00 m, and 5.00 m versions. The 2 m configuration provides additional installation
flexibility where the connected field device is positioned some distance from the associated
network connection or control equipment.

Cable length is an important consideration in industrial control-panel layouts because the
position of motor starters and terminal devices can vary according to cabinet construction,
mounting arrangement, and network architecture. Selecting the correct cable length can simplify
the physical arrangement of the FieldBusPlug connection while maintaining the intended
communication path.

When documenting an existing installation, the complete reference 1SAJ240100R1020 or
PDP22-FBP.200 should be retained rather than referring only to the general PDP22-FBP family.
Different cable lengths have separate ABB order codes, making the complete model designation
useful for component identification.

Application with ABB FBP Motor Starters

ABB specifies the PDP22-FBP.200 for use with FBP motor starters and other terminal devices.
In a motor-control installation, the FieldBusPlug provides the communication connection between
the PROFIBUS network and the compatible FBP device. This allows motor-control equipment to
participate in a centralized automation architecture.

A typical PROFIBUS-based motor-control system includes a controller acting as the network master,
a PROFIBUS communication network, and multiple field devices connected to the network. The
FieldBusPlug provides the communication interface at the device level. Depending on the connected
ABB equipment, process data may include motor commands, operating status, fault information,
and diagnostic information.

ABB documentation also describes the PDP22-FBP interface as applicable to other terminal devices
within the FBP system. This makes the product relevant beyond a single motor-starter application
and allows the same FieldBusPlug concept to be incorporated into different ABB control-device
configurations.

IP65 Protection and Diagnostic LED

ABB documentation specifies an IP65 degree of protection for the PDP22-FBP PROFIBUS interface.
The IP65 rating indicates protection against dust ingress and protection against water jets
from different directions under the conditions defined by the applicable enclosure-rating
standard.

The IP65 design is relevant to industrial automation environments where field-connected
equipment may be exposed to dust, moisture, or other environmental conditions that require
additional enclosure protection. The FieldBusPlug’s protection level supports its use in
industrial equipment installations when the surrounding application is designed according to
the applicable environmental requirements.

The PDP22-FBP also incorporates a diagnostic LED. Visual diagnostics can provide useful
information during installation and maintenance by indicating the communication or operating
condition of the interface. The LED provides a local indication without requiring immediate
access to the higher-level control system.

FieldBusPlug Communication Architecture

ABB’s FieldBusPlug system separates the fieldbus communication interface from the basic
connection concept of compatible devices. This architecture allows different communication
technologies to be used with equipment designed around the FBP interface. For PROFIBUS
installations, the PDP22-FBP family provides the corresponding PROFIBUS communication interface.

The PDP22-FBP.200 is therefore more than a conventional cable assembly. It forms the
communication interface between the PROFIBUS DP network and the compatible FBP terminal device.
Its model designation identifies the PROFIBUS DP function and the 2 m cable configuration.

This modular communication concept can simplify the integration of motor-control equipment
into industrial networks. A controller can communicate with multiple connected field devices
while each device retains its local control functions and diagnostic capabilities.

Technical Identification

For product identification, ABB 1SAJ240100R1020 should be associated with the type designation
PDP22-FBP.200. ABB documentation identifies the product as a PROFIBUS DP FieldBusPlug with
a 2 m cable. The product supports PROFIBUS DP-V0/V1 communication and is intended for compatible
FBP motor starters and other terminal devices.

ABB’s published ordering information lists 1SAJ240100R1020 for the 2 m version, while other
catalog numbers identify different cable lengths. The 0.25 m, 0.50 m, 1 m, and 5 m versions
use different order codes. This makes the complete ABB catalog number important when identifying
the exact FieldBusPlug required for an installation.

The product is also associated with a rated control supply voltage of 24 V DC in ABB product
information. The communication interface, connected device, and complete automation system
should be evaluated together when determining the appropriate installation and wiring
arrangement.

Installation and System Integration

Installation of the PDP22-FBP.200 should follow the requirements of the connected ABB FBP
device and the PROFIBUS network architecture. The FieldBusPlug should be connected to a
compatible device interface, while the PROFIBUS network should follow the applicable topology,
addressing, termination, and communication requirements of the control system.

The 2 m cable configuration provides a defined connection length between the FieldBusPlug and
the associated installation point. Cable routing should take into account cabinet layout,
mechanical protection, separation from sources of electrical interference, and accessibility
for maintenance.

Because PROFIBUS is a networked communication system, correct installation of the complete
network is important for reliable data exchange. The FieldBusPlug forms one part of this
communication path and should be considered together with the controller, network cabling,
connected devices, and PROFIBUS configuration.

Maintenance and Replacement Reference

When identifying a replacement FieldBusPlug, the complete ABB order number should be checked
against the installed component. For the 2 m PROFIBUS DP-V1 version, the relevant reference is
1SAJ240100R1020, with type designation PDP22-FBP.200.

It is important not to confuse PDP22-FBP.200 with PDP21-FBP versions. ABB documentation
distinguishes PDP22-FBP as the PROFIBUS DP-V1 FieldBusPlug family, while PDP21-FBP represents
a PROFIBUS DP-V0 family. The communication requirements of the connected system should therefore
be considered when identifying the correct interface.

Cable length should also be checked because ABB provides multiple PDP22-FBP configurations.
The .200 designation corresponds to the 2 m version, while other suffixes represent different
cable lengths. Keeping the complete catalog number in equipment records helps reduce confusion
between visually similar FieldBusPlug configurations.

Industrial Automation Applications

ABB 1SAJ240100R1020 is relevant to industrial automation systems using PROFIBUS DP communication
and ABB FBP-compatible equipment. Typical applications include motor-control systems, automation
panels, distributed starter installations, and other control architectures in which field devices
need to exchange information with a PROFIBUS controller.

The combination of PROFIBUS DP-V0/V1 communication, IP65 protection, diagnostic indication,
and a 2 m cable makes the PDP22-FBP.200 a defined interface solution within the ABB FieldBusPlug
system. Its function is centered on communication connectivity rather than on the power-switching
function of the connected motor starter.

Conclusion

ABB 1SAJ240100R1020 is the catalog number for the PDP22-FBP.200 PROFIBUS DP-V0/V1 FieldBusPlug
with a 2 m cable. ABB documentation specifies that the interface is applicable to FBP motor
starters and other terminal devices, with IP65 protection and a diagnostic LED.

The PDP22-FBP.200 provides a practical PROFIBUS communication interface for ABB FieldBusPlug
installations. Accurate identification should include both the ABB order code 1SAJ240100R1020
and the type designation PDP22-FBP.200, together with the required communication version and
cable length. This information provides a clear reference for industrial automation system
documentation, network integration, and component identification.